The Darcy-Weisbach Equation for Pipe Friction Loss & Head Drop
1. Physical Formulation of Pipe Friction Loss
The Darcy-Weisbach equation is the fundamental theoretical relationship governing head loss due to friction in pipe flow:
Where:
• $h_f$: Head loss in meters of fluid column (m)
• $f$: Dimensionless Darcy friction factor
• $L$: Pipe length (m)
• $D$: Internal pipe diameter (m)
• $v$: Mean flow velocity (m/s)
• $\rho$: Fluid density (kg/m³)
• $g$: Acceleration due to gravity ($9.80665 \text{ m/s}^2$)
2. Darcy-Weisbach vs Hazen-Williams
While Hazen-Williams is widely cited in civil water mains, it is an empirical approximation calibrated strictly for cold water at ~15°C. For HVAC heating (60°C–80°C) or chilled water (4°C–6°C), viscosity shifts cause Hazen-Williams errors exceeding 20%. The Darcy-Weisbach equation is universally valid across all fluid temperatures and viscosity regimes.
3. Explicit Swamee-Jain Friction Factor
In turbulent flow ($Re \ge 4000$), the implicit Colebrook-White equation is solved accurately without iterations via the Swamee-Jain formula: